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Waste Heat Reduction & Recovery

Steven G. Liescheidt, P.E., CCS, CCPR


Course Outline

This one hour online course discusses some of the basic waste heat reduction and recovery opportunities for improving furnace efficiency, productivity and emissions performance.

This course includes a multiple-choice quiz at the end, which is designed to enhance the understanding of course materials.


Learning Objective

At the conclusion of this course, the student will learn about:

Intended Audience

This course is intended for mechanical, energy and facility engineers.


Benefit for Attendee

Attendee of this course will be able to understand waste heat reduction and recovery for improving furnace efficiency, productivity and emissions performance.

Course Introduction

Waste-gas heat losses are unavoidable in the operation of all fuel-fired furnaces, kilns, boilers, ovens, and dryers. Air and fuel are mixed and burned to generate heat, and a portion of this heat is transferred to the heating device and its load. Reducing these losses should be a high priority for anyone interested in improving the energy efficiency of furnaces and other process heating equipment.


Course Content

This course is primarily based on A Best Practices Process Heating Technical Brief Waste Heat Reduction and Recovery for Improving Furnace Efficiency, Productivity and Emissions Performance, DOE/GO-102004-1975 November 2004:

Waste Heat Reduction & Recovery

Please click on the above underlined hypertext to view, download or print the document for your study. Because of the large file size, we recommend that you first save the file to your computer by right clicking the mouse and choosing "Save Target As ...", and then open the file in Adobe Acrobat Reader. If you still experience any difficulty in downloading or opening this file, you may need to close some applications or reboot your computer to free up some memory.

Course Summary

This course discusses how obtaining the maximum efficiency and productivity from industrial furnaces and ovens is a two-step process. First, getting the equipment up to its peak performance by reducing heat losses, improving production scheduling and closely controlling gas-air ratios. Once the equipment has reached this level of performance, additional significant improvements may come from recapturing waste heat through direct load preheating, combustion air preheating or steam generation.

Related Links

For additional technical information related to this subject, please visit the following websites:

United States Green Building Council – www.usgbc.com
US Department of Energy – www.doe.gov
National Renewable Energy Laboratory – www.nrel.gov


Quiz

Once you finish studying the above course content, you need to take a quiz to obtain the PDH credits.

Take a Quiz


DISCLAIMER: The materials contained in the online course are not intended as a representation or warranty on the part of PDH Center or any other person/organization named herein. The materials are for general information only. They are not a substitute for competent professional advice. Application of this information to a specific project should be reviewed by a registered architect and/or professional engineer/surveyor. Anyone making use of the information set forth herein does so at their own risk and assumes any and all resulting liability arising therefrom.